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​high volume inserters

Formax 7102 Series Inserter

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Formax 7102 & 7102XT Series Inserters take flexibility and productivity to new heights, with 3 standard and 3 high-production configurations. Modular design provides up to 9 feed stations in the 7102 Series and up to 17 in the 7102XT Series, with high-capacity feeders, and a standard capacity of up to 1,500 sheets. Standard feeder combinations for each system include: one 1,000-sheet feeder, one 500-sheet and one 1,000-sheet feeder, or three 500-sheet feeders. The top-loading envelope hopper on the 7102 Series holds up to 400 #10 envelopes, while the 7102XT Series holds up to 800 #10 envelopes.
A 15” color touchscreen interface guides operators through job programming and functions, and with unlimited programmable jobs, it’s even easier to run recurring or frequently processed applications. The 7102 & 7102XT Series have optional Intelligent Feeders with the ability to read 1 and 2-track OMR, 1D Barcodes and 2D Data Matrix, and these codes can be located anywhere on the document, front or back. Infrared and electro-mechanical Double Document Detectors ensure the correct documents get into each envelope, allowing for the automatic insertion of multiple-page documents.
​​Standard features include a high-speed/capacity Accumulator and Divert Deck, Custom Cabinets on casters for convenient moveable storage, and a High-Capacity 4-foot Output Conveyor which can be used straight-on or at a 90 degree angle to the system.
The 7102 Series processes up to 4,500 envelopes per hour, up to 150,000 per month, and the 7102XT Series processes up to 5,500 per hour, up to 180,000 finished pieces per month. The robust folding system folds up to 8 sheets at a time. Feeders can also be linked with a Cascade Mode to maximize output by connecting feeders filled with the same document. When one feeder empties, the next automatically starts feeding. Optional Insert Feeders are top loading making it easy to reload on-the-fly, and provide the ability to insert a variety of media, including glossy booklets.
7102 Series Spec Sheet

Formax 7202 Series Inserter

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Formax 7202 Series Inserters combine user-friendly innovation with flexibility and productivity. A key feature is the 22” color touchscreen interface, which guides users through job set-up, and includes context-sensitive help on every screen. Unlimited programmable jobs lead to even greater productivity.
The 7202 Series has the power to process up to 5,000 envelopes per hour, including  flats up to 10” x 13”, folds up to 8 sheets at once, and produces up to 200,000 finished pieces per month. The modular design can be configured with up to 11 feed stations, with high-capacity feeders, and a standard capacity of up to 2,000 sheets. Versatile Feeders have been redesigned for easier loading on-the-fly, and offer the ability to insert a variety of media.
A variety of code reading options are available, including single and double CIS scanners to read both sides of an insert, allowing for face-up or face-down feeding. Single and Multi-Code Reading Licenses are also available to read 1-Track and 2-Track OMR, 1D Barcode, and 2D Data Matrix.
The top-loading envelope hopper holds up to 800 #10 envelopes or 500 flats, in landscape orientation. Inserting into landscape flats offers higher processing speeds, fewer jams, and lower envelope costs. The 7202 Series inserts sets of up to 50 sheets into flats, and booklets up to 6mm thick. Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulator/divert deck which holds up to 300 sheets, and custom cabinets for sturdy, movable storage.
Additional options include High-Capacity Versatile Feeders (with or without intelligence), an envelope sorter/diverter and two styles of catch tray.
With a range of standard features, high capacity and intelligent design, the 7202 Series Inserters are set to take productivity to new levels.
Key Features
Inserts into flat envelopes - Speed: Up to 5,000/hr - 22" Touchscreen interface - Modular 1 to 11 feeders - Unlimited programmable jobs
7202 Series Spec Sheet

Formax 7500 Series Inserter

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Formax 7500 Series Inserters offer the flexibility and power to process a wide variety of inserting jobs.  The modular design includes up to 11 feed stations, high-capacity feeders, and a widescreen touchscreen interface.  A robust folding system folds up to 8 sheets at a time, with the power to process up to 6,000 envelopes per hour, and up to 300,000 finished pieces per month.
The top-loading envelope hopper holds up to 800 #10 envelopes or 500 flats, in landscape orientation.  Inserting into landscape flats offers higher processing speeds, fewer jams, and lower envelope costs.  The 7500 Series inserts sets of up to 72 pages, up to 10mm thick.  
Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulator/divert deck which holds up to 300 sheets, and custom cabinets for sturdy, movable storage.
The 7500 Series color touchscreen interface is the new standard for all PC-driven inserters.  With graphics based on a photo-image of the inserter, it also provides the ability to edit documents while creating jobs.  This new interface, combined with unlimited programmable jobs, makes creating and running inserting jobs easier than ever before.
All configurations include a Tower Feeder, which uses twin scanners to read codes either face-up or face-down.  The 7500 Series has the ability to read 1 and 2-track OMR, 1D barcodes, and 2D Data Matrix, with codes located anywhere on the page.  In addition, infrared and electromechanical double document detectors ensure the correct documents get into each envelope.  Optional high-capacity feeders are available with or without intelligence, and can insert various media, including glossy booklets, DVDs and small inserts up to 6mm thick.
With a variety of standard features, high capacity and intelligent design, the 7500 Series Inserters are ready to take on any challenge.
​​Key Features - Inserts into flat envelopes - Speed: Up to 6,000/hr - Widescreen touchscreen interface - Modular up to 11 feeders -         Unlimited programmable jobs - Tower Feeder with twin code readers
Series 7500 Spec Sheet
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